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Week 11 [18.01.21-24.01.21] 3D Printing. What is it and how does it work?

 

3D Printing. What is it and how does it work?



What is 3d printing?

By definition, it's simply creating 3d models from generic rolls or bottles of material. Athough its so much more. There are extremely different technologies, materials and ways to 3d print. Basically process of 3d printing is based on providing digital 3d model and recreating it in real world, bit by bit. I'll try to answer all basic questions in this article.

What are main 3d printing technologies?

First and most popular one is FDM: Fused Deposition Molding. It's the cheapest and simpliest one (so it helps with it's popularity). Basically, as soon as you provide 3d model (digital one), it get's sliced into horizontal layers (as printer prints layer by layer), and then printer is melting plastic from a spool and placing it on heatbed (the base for your 3d printed model), layer by layer. There are of course lots and lots of materials to work with: ones with higher heat resistance (ABS), ones that are food safe (PETG) or cheapest one (PLA) and many more! Of course you can create your own models to print, but there are sites (like thingiverse.com) that offers unlimited free 3d models, check it out!



Advantages:


-cheap device

-cheap exploitation

-quick

-easy to begin with


Disadvantages:

-more or less visible layers on printed model




 


Second technology for 3d printing is LCD/UV. It's much more technologically advanced then FDM above. It sounds cyberpunkish so buckle up and check out how it works. The pool of uv-sensitive reisin is being radiated by LCD beams, thar hardens reisin in very specific places. Insane, right?
First part of the process is same as in FDM (load model and let program to slice it) though.

Unfortunately it requires much more work than that. After the model is printed. It needs wash in isopropylic acid and then some additional UV lightning to harden the model. Another disadvantage is the smell. Reisin based 3d printing generates rather unpleasant smell, which is also toxic in higher concetration.

As before, there are lots of different reisins to choose from (mostly differences in color).

Advantages:

-no layers visible

-models can be half-transparent

-less errors when printing than in FDM

 

Disadvantages:

-Much higher cost of the printer and of exploitation

-Unpleasant and toxic smell

-A little bit lower speed of printing

 




Below I'm attaching timelapse of a reisin print, in my opinion, it looks mesmerizing:



 

Where are they used:

3d printers are mostly used for petty things like printing funny little personalized gadgets. But beside that, there are some serious usages of it too. First one: prototyping parts for various machines. Second one (and that is impressive one) is printing parts in ISS (International Space Station). Lately there are more 3d printing technologies being developed, like metal printing or even tissue (yes, human tissue) printing.



Questions:
-What do you think about 3d printing? Is it a future or just a toy for hobbysts?
-Would you like to try 3d printing some time? If so, what would you like to print?
-Where do you think 3d printers could be usefull?

 

Sources:

https://www.newegg.com/blue-adimlab-gantry-i3/p/288-0067-00002

https://3dprintingindustry.com/3d-printing-basics-free-beginners-guide/

https://formlabs.com/blog/resin-3d-printer-comparison-sla-vs-dlp/

https://pl.pinterest.com/pin/298856125258484123/

https://ozrobotics.com/shop/dazz-3d-high-precision-small-sla-lcd-3d-printer-speed-up-to-36-mm-h/

 

Comments

I so want to try it! I love 3D modelling and I’ve been doing that for a few years now, and I’d really like to buy a 3D printer and create stuff with it! When I was a kid I loved classic modelling (you know, buying a box with something you have to put together, paint etc.) and I still do, but I cannot really afford it right now, and honestly, neither can I afford the 3D printer. But I look forward to see this tech become more available and reliable, as I think it has huge potential.

As I’ve said before, I do want to try it some time. I’d love to print one of my cars I’ve made in blender3D, or maybe make myself some tool organizers (like paintbrush stands for example), as I can customize them and it’s probably still going to be cheaper than searching for exact thing I need in stores. I’d also like to 3D print some figurines, as I really enjoyed painting Warhammer figurines in the past, but they’re also sooo expensive.

It already is useful in many things; you’ve mentioned the ISS, but it’s also great in prosthetics. I’ve seen a lot of artificial limbs being designed through 3D printing, even animal limbs – like a shell for a sea turtle hit by a ship turbine, a beak for an injured parrot and so on. It’s great that it creates cheaper alternative for really expensive things and it’s easier to make, as the only things you require is a computer, 3D printer and a little bit of skill and imagination.
s16427 said…
@Katarzyna Stefanowska really excited you want to try 3d printing! Also, great call on usage of 3d printers in prosthetics, that's one of most insane usages if you ask me. You can just print an arm? That's just crazy.
About you custom tool organizers, I've made myself some. In shop, organizers for couple of screwdrivers costs around 30-60 pln, while printer-made organizer cost around 1-3 pln for plastic and around 0,2 pln for energy, best deal ever.

If you ever want to start 3d printing, let me know, I think I can help with finding realiable and cheap printers and to show what to start with :)
Mateusz Wietrak said…
1.I love 3D printing. I believe that this field can still develop significantly and it is the future.
2.I have already used 3D printers. I do not have my own, but I can use one. I mainly printed decorations or small toys.
3.3D printing can come in handy in many places. You can print small elements that will replace broken plastic parts, or if we have a large enough printer, use it for even printing car parts.
s16427 said…
@Mateusz Wietrak

I've tried to print some car parts (only for interior) but there's a catch. It requires right material. I used PLA, and one of my phone-hangs broke of, the other one melted in the summer. I guess next time I'll use ABS.
1.What do you think about 3d printing? Is it a future or just a toy for hobbysts?

I think the hype on 3D printing has gotten a little smaller. Once upon a time, in every newspaper, many articles were written about this type of printing. I have two theories, either this whole 3D printing was a fake, or the technology has become commonplace and it does not impress anyone anymore, it is normal like steel smelting. I think that 3D printing is not the future, but the present.

2.Would you like to try 3d printing some time? If so, what would you like to print?
Honestly not, the last time I did 3D printing was when I was in engineering college (a few years ago). Currently I don't have any stuff to print and basically have no idea what to print. I am glad that 3D printing has become popular in medicine, thanks to which you can print various dentures quickly.

3.Where do you think 3d printers could be usefull?
As I mentioned, it seems to me that the most interesting application of 3D printers is medicine and hospitals, where it will be possible to print dentures. I know from experience that 3D printers are used in the automotive industry, for example for printing car parts. Interestingly, they are eagerly used in motorsport and the production of hypercars. The brake calipers on the Bugatti Chiron are manufactured in 3D printers (they are made of titanium). Additionally, with the help of 3D printing technology, the produced material - carbon fiber - patches are put on top of each other (carbon foil).
Interesting presentation. Answering your questions:

1. I believe that 3d printing is the future and has many applications, e.g. in medicine or the military. It is quite an expensive hobby these days, but this could change in a few years.

2. I have no such need to print something on a 3D printer.

3. I answered this question in question 1
s16427 said…
@Daniel Trzaskoma

Interesting take on present/future topic. You're right that hype was much bigger couple of years back. Then it was "THE FUTURE", now they are just more affordable :). I didn't know about motorsports scope of printers, good to know. One could speculate that any metal objects that need to be perfectly up to measurements, could be 3d printed.
s16427 said…
@Igor Goryszewski

Regarding to first answer, they are getting much cheaper. I got mine for around 900 pln. Other part of costs is material to print with. I buy my spool for 50 pln, but their prices go all the way up to couple hundreds.
1. This is absolutely not just a hobby toy. 3D printers are operating on space stations and are planned to be used during manned missions to Mars. There are already running programs to equip hard-to-reach and poor regions of the world with 3D printers that use renewable energy and materials available on the spot.

2. Together with friends, we shared our expenses while buying a 3D printer. The bigest enthusiast of this technology deals with its maintenance and repairs, and when we need to print something, we have access to this printer. I regularly download from various internet forums designs of fantasy characters figures that we use while playing Dungeos and Dragons. Official licensed products cost much more, but we create and paint them on our own according to our preferences and designes.

3. I imagine future where the delivery of the desired product to the customer is immediate. Only a diagram is sent digitally to a special printer in his city or even in his garage. According to diagram the 3D printer creates a shovel, a kitchen tool, a spare part for a car or a toy for a child. Today, 3D printers can handle polymers, but in the future, they could also be other materials.
Viktor Ryś said…
1.
I believe that 3d printing was a great invention, that will make future technological advancements much easier. Right now the community is not that big, and commercial appliances are sparse, but it will revolutionalize some aspects.


2.
Probably some useful day-to day stuff, so printing some headphone stands, pots for plants or a model of my favourite action figure.

3.
I like how this technology was used in adidas. Some models had the possibility to 3d print a custom sole for the users. After doing some measurments with a fitting tool,
adidas printed a sole perfectly alligned for the customer. It's quite expensive, but in the future that's the way we could buy the perfect shoes for us.
shoes literally
-What do you think about 3d printing? Is it a future or just a toy for hobbysts?
In my opinion, there are definitely areas of life where 3d printing can be very useful

-Would you like to try 3d printing some time? If so, what would you like to print?

A few years ago I was on a school trip where we had a presentation on 3d printing. I no longer remember what we printed. I don't have much interest in the subject so I have no plans related to 3d printing
-Where do you think 3d printers could be usefull?

I think that 3d printers can be useful in architecture, for example to design mockups. I also think that they can be useful in the automotive industry for manufacturing parts

1. I believe that 3d printing can be considered as a hobby and as a tool to build the future. Now, having some filament and a small 3d printer, we can make some small useful devices such as a telephone stand or whatever.

2. I have already tried to make prints on a 3d printer. It is quite simple and intuitive. It is enough to create a project in a graphic program and the software will simply do everything for us. Personally, I didn't like this type of gadget, but I think it definitely has many followers.

3. I think that 3d printers will be the most useful in medicine and in the production of endoprostheses.
1. In my opinion 3d printing in the future could be a very important part of our lives. If we could fully adapt 3D printers in terms of changing the material to be printed, it would be possible to copy or simply make the necessary parts for everyday devices that everyone has such as a washing machine, dishwasher, phone or maybe even a car.

2) I have already answered this question in a previous one.

3) In industry for sure, but also as basic equipment in every home.
s16427 said…
@Karol Sołtysiak

I like your enthusiasm :). It would be cool future to just download model and print it on the spot, I think some of present movies already implemented that idea (although sotry of a movie is in far future). It is unmeasurable easier just to carry some mgeneric material that may be molten into anything, than carry truckloads of stuff you might need.
s16427 said…
@Viktor Rys

I didn't hear about Adidas printing soles, that so cool! If that tech could be made a little bit cheaper, that could revolutionize whole industry. Hey, why stop with soles? Maybe some day we'll go for printing whole shoes without leaving your home :).
1. I think it's one of the breakthrough devices in this century. It's a future. For example in Italy during the covid wave the previous year the med staff had to print parts for ventilators because shipping them from the manufacturer took too long.
2. I would love to. I'm a bit worried about the total cost. I do 3D modeling and sculpting in my free time so I'm sure I won't have any problems with getting started.
3. As stated in the article - mainly in developing prototypes. There is a video on YouTube where Bugatti printed super light and durable wheels on a 3D printer. I think we'll see more innovation in the future.
Maciej Karnicki said…
1. What do you think about 3d printing? Is it a future or just a toy for hobbysts?
I feel like it might become very popular in some point in the future. It might be useful for printing everyday use items that often break or go missing.
2. Would you like to try 3d printing some time? If so, what would you like to print?
Yes, I would try to print some custom keycaps for my keyboard. I'm not sure it would work but definitely worth giving a try.
3. Where do you think 3d printers could be usefull?
Anywhere basically. Home use most of all.
Kacper N said…
Very interesting article, answering your questions

I think 3D printing technology is very interesting and promising. With the development of the materials that can be used for 3D prints (their endurance, strength etc.) that technology can become really efficient. Some people may think that is only a toy for hobbyst, but it's not the case, and in my opinion this is a false statement.

I was wondering about what would I print if I had such a device. I think that printing some sort of keyboard keycaps, spare parts to my PC (cable holders, cable guides) would be great.

Maybe in medicine, to obtain some prosthesis in a cheap and fast way.
Oskar Kacprzak said…
I could be kind of biased on this topic. I am cosplayer who owned 3d printer and used it for making props. In science fiction 3d printers are widely used for creation. I've heard about 3d printers that are using concrete for building purpose. The whole idea of 3d printing is awesome, imagine that one time people would create models with own mind and use electronics to make those creations alive. I've heard of person who created own prosthetic arm with 3d printer and microcontroller.
The printer I bought 5 years ago was really cheap, something about 2 years ago the motor in my printer broke. I've tried to replace it, but it didn't work.
Repairing this printer right now would be pointless, the 3d printer prices went down since the time I bought mine. For last 2 years I don't have time to think about new 3d printer.
1. In my opinion, so far 3D printing is only fun for hobbyists, although I think that it has great potential and thanks to this, it will be one of the best methods for printing, for example, dentures or spare parts for cars in the future.
2. One thing I'm planning to buy soon is a 3D printer. I would love to try to print something, I thought about printing car models or some spare parts for cars.
3. I think that 3D printing will find many applications in everyday use, just a little practice and we will be able to print anything we want. I think one of the biggest applications of this will be biomedical engineering or vehicle mechanics, because with the right designs we will be able to print dentures which will make life easier for people with disabilities.
Unknown said…
This comment has been removed by the author.
Leya Chechyk said…
1.I definitely see a 3D printer as a part of our future. It could be used in so many fields with so many different purposes. It’s just a crime to define it as a toy

2.I would like to print a bracelet…This could sound silly, but why not? I like bracelets, and the bracelet from a 3D printer sound cool

3. In architecture and building industry, in design industry, in fashion industry and sometimes just at home in the kitchen
1. I think that in the long run 3d printing will definitely become one of the pillars of industry and crafting in general. It is still quite a young branch of technology though and requires additional refinement and development for it to be a fully viable means of making things and replacing current machines doing that. Ultimately the goal is to achieve such a wide range of materials and usecases that most of your home will printed or perhaps even the house itself(I think it was already done with concrete). If we get there, it'd be also a great way to reduce waste, because instead of throwing stuff away you could recycle it back to the base material and make something else you actually need. I'm certain it's already not just for hobbyists .

2. Sure! I don't have anything particular in mind, I'd probably just play with it or look for something fun in the schemas on the internet. I think it would be also pretty useful for making containers and spare tokens for large boardgames, which can have hundreds of plastic components. In case you lose some or just want to have more or cooler looking ones 3d printer is an ideal option.

3.Right now? Pretty much everywhere, where small synthetic components are often used . I know it sounds vague, but the possibilities truly are endless. There are even 3d printers that where able to print replacement human organs! Not needing to wait for a donor, which in most cases means someone else dying, is the future, especially since you can custom fit it and there will be no blood type compatibility issues. Truly, the world is your oyster in terms of 3d printing applications.

3. Every
1. This is a super invention and a find of this century. I'm just in awe of this technology. When she first came out and still does. It can be used by hobbyists to create spare keys for the home. So it can be used in science and printed organs from organic tissue.

2. I already had the opportunity to print on a 3-D printer, and this was one of my creative design projects.

3. In science, medicine, in creating your own business, as well as a wonderful addition to your home :)

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